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About Applicators and crimping range

Explanation of the applicator and crimping range used for the crimping system.

About Applicators

he applicator is a tool that attaches the ribbon terminal to the crimper ribbon crimper that cuts, forms, and makes it into a crimp terminal. The size of the crimp terminal varies depending on the applicator. The size of the workpiece to be crimped determines the model number of the applicator.


Image of applicator movement and ribbon terminal changes


  • Image of applicator movement and ribbon terminal changes 1Feed terminal
  • Image of applicator movement and ribbon terminal changes 2Cut
  • Image of applicator movement and ribbon terminal changes 3Forming
  • Image of applicator movement and ribbon terminal changes 4Crimping

Applicators and crimping range

Applicator
Part No.
Workpiece to be crimped
Total cross-sectional area ㎟ Single wire diameter ㎜
100 0.02~0.08 0.10×(two)~0.22×(two)
125 0.06~0.26 0.20×(two)~0.41×(two)
150 0.20~0.40 0.36×(two)~0.50×(two)
175 0.25~0.48 0.40×(two)~0.55×(two)
225 0.46~1.00 0.54×(two)~0.80×(two)
255 0.90~1.60 0.75×(two)~1.00×(two)
295 1.40~2.30 0.95×(two)~1.20×(two)
360 2.10~3.10 1.15×(two)~1.40×(two)

Figures vary depending on the thicknesses of the terminals used, so please use them as reference values.
After sample production and testing, we will determine the model number of the applicator.

About crimp terminal shape

The applicator of the ribbon crimper can be replaced.
The size of the crimp terminal can be changed depending on the applicator used. By replacing the applicator, it becomes possible to handle crimp terminals of various sizes, making it possible to increase the types of workpieces that you want to crimp.

Image of Variety of widths and sizes
Variety of widths and sizes

In addition to the standard crimp terminal shape, it is also possible to create a special terminal shape using an applicator.


  • Standard shapeImage of standard shapeMost crimping can be done with this standard shape.
  • Offset typeImage of Offset typeThis is used when the single wire diameter is different, mainly when the single wire is crimped to each other.
  • Elliptical shapeImage of Elliptical shapeUsed to organize the shielded wires of coaxial cables, etc.